|
System Restoration Bytemaster System Cards dg Printer Keyboard Restore Phi Deck & Disk dg Software
Mark-8 Minicomputer TV Typewriter the digital group ASR-33 ADM-3 MOS Kim-1 Apple 1 Document Archive
My Collection Wish List VCF 6.0 VCF 7.0 Links About Me |
| Restoring a dg Keyboard
The most popular keyboard used with a digital group
computer was the dg model KEY-1 capacitive keyboard made by
Maxi-Switch. This is a nice keyboard, good feel, durable, and
very importantly: Restorable! This is important since the
design of the keyboard included foam under each key that turns
to sticky dust after these many years!
|

Fully restored and working perfectly!
|
The keyboard is probably the most difficult of all
digital group items to restore. Hundreds of parts must be removed.
cleaned, or rebuilt. The key plungers must be carefully disassembled
and the gold foil that makes the capacitive key 'contact' must be
cleaned and remounted to the plunger with new foam. Here are a few
photos of the restoration of two of my keyboards. Enjoy.

Pulling the keys. |

Documenting the custom labeling. |

Spring under keycap. |

Attachment of the ribbon cable |

Hardware that holds the key
plungers. |

All the keys removed. |

The parts pile. |

Stripped board. |

Close-up of the unclean contact
area. |
Plunger Prep
The plunger with attached foam and foil is the main
focus of this whole restoration. Look at the photos, unless a
keyboard was preserved in some sort of fantastic time capsule,
the foam will crumble with great ease. The
gold foil must be pulled slowly and carefully from the plunger, taking great care not to tear the
foil. A razor knife is used to scrap the remaining foam from the
plunger. The foam clinging to the foil is a little harder to deal
with. I have tried numerous ways of cleaning the foil, and the best
thing I have found is to just "dust" the foam off the foil
with a soft tooth brush. The
sticky backing on the foil seems to strengthen the foil pads. Other
cleaning methods tried that remove the sticky goo backing altogether, allowed
the foil to curl and tear much easier. This is bad.
A destroyed foil square can be replaced with plain aluminum foil, but this is not preferred. This
alters the design from a capacitive keyboard to an electrical
contact keyboard, it seems to work fine, but the foil is far
less durable, and I suspect that in time, it may lead to more trouble.

Crumbling foam. |

Recreating the foam |

The foam needs a center hole. |

Restored plunger and foam |

About ten minutes of work
each. |

Pretty, ain't it? |
|
|
|
|